CAPABILITIES

Engineering Design & Development

We provide complete design engineering support including 2D–to–3D conversion, detailed 3D modeling, and accurate 3D–to–2D manufacturing drawings with GD&T compliant detailing (ASME Y14.5). Our team develops production-ready drawings aligned with manufacturing stages while supporting Reverse Engineering, Research & Development (R&D), and New Product Development (NPD) from concept through validation and prototyping.

Simulation & Validation (CAE)

We deliver comprehensive engineering analysis services including Structural Analysis (FEA), CFD and flow simulation, thermal performance evaluation, optical simulation, and vibration & modal analysis — enabling design validation, performance optimization, and reliability assessment before manufacturing.

Tooling, Jigs & Fixture Solutions

We design and develop aerospace-grade fixtures, welding fixtures, drill jigs, Gauges, and precision assembly fixtures to ensure repeatability, dimensional accuracy, and efficient production across complex mechanical systems.

Precision Manufacturing & Execution

High-accuracy machining, fabrication, laser processing, and dimensional validation under controlled industrial standards.

Precision Machining (VMC – Milling Capability)

3-Axis CNC(Vertical Machining Centers)

Specifications:

  • Travel up to 1100 × 600 × 610 mm
  • Table Load up to 1000 kg
  • Spindle Speed up to 12,000 RPM
  • Rapid Traverse up to 40 m/min
  • Positioning Accuracy: ±8 microns
  • 24 Tool ATC (Expandable)

AWEA AF-1000 – 3 Axis VMC

Specifications:

  • Travels: ~1020 × 600 × 635 mm
  • Table Size: ~1150 × 600 mm
  • Max Load: 800–1000 kg
  • Spindle: BT40 / BBT40
  • Spindle Speed: 10,000–12,000 RPM
  • ATC: 24 Tools
  • Rapid Traverse: 36–48 m/min
  • Machine Weight: ~7–8 tons
  • Study Focus: Rigidity, torque curve, vibration damping

CNC Turning Capability

High-Precision CNC Turning:

  • Turning Diameter: ~300 mm
  • Turning Length: 300–400 mm
  • Spindle Speed: up to 4500 RPM
  • Tolerance Capability: ±5–10 microns
  • 8/12 Station Turret

CNC Laser Cutting (Sheet Metal)

3kW Fiber Laser Cutting

Specifications:

  • Bed Size: 3000 × 1500 mm
  • Mild Steel: up to 16–18 mm
  • SS: up to 8–10 mm
  • Aluminium: up to 6–8 mm
  • Typical Tolerance: ±0.1 mm

CNC Press Brake (Forming)

Specifications:

  • 100 Ton capacity
  • 3200 mm bending length
  • ±0.2–0.5 mm tolerance

CMM Inspection & Quality Control

ZEISS CNC Coordinate Measuring Machine

Specifications:

  • Measuring Volume: 900 × 1800 × 600 mm
  • Accuracy: MPE_E0 = (1.9 + L/300) microns
  • Scanning Accuracy: 3.5 microns
  • Software: CALYPSO (CAD comparison)
  • Temperature Controlled Room (18–22°C)

Engineering Control:

  • GD&T Validation
  • True Position Measurement
  • Profile Tolerance Evaluation
  • First Article Inspection (FAI)
  • CAD-to-Physical Comparison

Reverse Engineering and Prototyping

  • 3D scanning of components
  • 3D Printing
  • CAD model reconstruction from physical parts
  • Legacy drawing recreation
  • Assembly-level reverse modeling
  • Tolerance recovery & fit validation